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Under the trend of Industry 4.0 and "Made in China 2025", Chinese manufacturing industry has stood in front of the fork in the phase of elimination and promotion. As a manufacturing company that has been in business for more than 30 years, ZOZEN transforms to green manufacturing and intelligent manufacturing simultaneously, while continuously achieving its own high-quality development, it is leading the traditional manufacturing industry to transform and upgrade to the direction of intelligence and green development.
ZOZEN builds Intelligent Manufacturing SystemAs a typical representative of traditional manufacturing, ZOZEN comprehensively introduces information systems, and establishes digital production workshops through the Internet of Things and service applications to build an intelligent manufacturing system.
A corner of ZOZEN workshop
In the material cutting workshop of ZOZEN, all steel plates, steel pipes and other components are given unique electronic codes, which throughout the entire production, equipment and service links for easy management and trace. This informatized logistics model not only shortens the distance between production and logistics supply, but also lays a good foundation for the future expansion of production lines and the application of new technologies, thereby improving the production efficiency and economic benefits of the entire upstream and downstream.
The production of a boiler must go through important production processes such as forming, welding, equipment and inspection, and each process link shows the leading intelligent manufacturing system of ZOZEN. In the steam drum production workshop, the CNC drum drilling equipment can complete the drilling of thousands of holes with high efficiency and high quality, it only takes half a day for one week's workload of a worker; Advanced robot welding equipment and circumferential and longitudinal seam welding effectively improve welding efficiency and quality, production standards are in line with ASME and other international certifications; X-ray inspection, chemical analysis equipment and other inspection equipment ensure welding quality at 100 percent.
ZOZEN CNC drum drilling equipment
ZOZEN deeply practices the concept of green manufacturingUnder the strong advocacy of the country, "green sustainable development" has become the main direction for the development of major enterprises. In the practice of intelligent manufacturing, the full implementation of green manufacturing has already become the top priority of ZOZEN.
The practice of the green manufacturing concept is inseparable from the support of technology. In terms of scientific research, ZOZEN has increased input to the research and development of advanced energy-saving and environmental protection technologies, and established close school-enterprise cooperation relations with universities and research institutes such as Xi'an Jiaotong University, Shanghai Jiaotong University and Beijing Zhiguang Boiler Research Institute to accelerate the transformation and upgrade of green manufacturing, striving to build an efficient, clean, low-carbon and cyclic manufacturing system.
In the process of rapid development, ZOZEN has gradually reduced the energy consumption of production by continuously introducing new technologies and equipment. The numerical control rate of the material cutting has reached more than 80%, combing with ZOZEN cutting management system to effectively improve the material utilization rate for better economic benefits.
ZOZEN CNC cutting equipment
Not only that, ZOZEN also utilizes the horizontal connection of information system in the production management of the Internet of Things, which enables product development, production, sales, logistics and service interconnect with each other, adjust production status in real time, hence, reduce unnecessary waste of production materials and fully realize green production.